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Rolling Stock Cables

 FIREROL FRL-SW-05M-OS/FRL-SW-1M-OS

Rolling Stock Cables

A.Conductor           B.Insulation           C.Screen          D.Sheath

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles,

where handling and installation cost are an important factor.

-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,

driver desks etc.

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 105)

Overal screen
Tinned annealed copper wires

Outer sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature +90 deg (fixed installation)
Minimum Permissible Ambient Temperature -25/-40 deg (fixed installation)
Bending Radius 10 x Overall Diameter





 Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to oil & fuel
EN 50305 Resistance to ozone





Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO





 Fire Performance in general

EN 50265-2-1; IEC 60332-1; BS 4066-1 Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3C; Fire propagation of bunched wires and cables;
VDE 0472 Teil 804; BS 4066-3; NFC 32070  
EN 50268-2; IEC 61034-2; VDE 0472 Teil 816 Smoke density
EN 50267-2-1; IEC 60754-1; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; VDE 0472 Teil 813 Corrosivity of gases (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Toxicity index
NFF 16101; NFF 63808; BS6853 Smoke index



 

 



 

FRL-SW-05M-OS 300/500 V

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a)

CONDU
CTOR DIAMETER (b)

MIN. MEAN THICKNESS OF INSULATION

DIA
METER OF CORE (b)

MAX
WIRE DIAMETER OF SCREEN

MIN. MEAN THICKNESS OF SHEATH (SCREENED)

OVERALL DIAMETER SCREENED

WEI
GHT

COND
UCTOR RESIS
TANCE
AT 20°C

INSULATION RESISTANCE AT 20°C

INSULATION RESISTANCE AT 20°C

EI 105

EI 101-EI 104

min

max

max

min

min

n x mm²

mm

mm

mm

mm

mm

mm

mm

kg
/km

Ω/km

MΩ·km

MΩ·km

2x1

1.25

0.6

2.6

0.16

1.4

8.1

9.5

110

20.0

140

70

4x1

0.6

2.6

0.16

1.4

9.0

10.6

150

20.0

140

70

7x1

0.6

2.6

0.16

1.4

10.4

12.2

210

20.0

140

70

9x1

0.6

2.6

0.21

1.4

12.5

14.6

290

20.0

140

70

12x1

0.6

2.6

0.21

1.4

13.3

15.6

330

20.0

140

70

19x1

0.6

2.6

0.26

1.5

15.7

18.4

490

20.0

140

70

24x1

0.6

2.6

0.26

1.6

18.1

21.2

630

20.0

140

70

32x1

0.6

2.6

0.26

1.6

19.7

23.1

760

20.0

140

70

37x1

0.6

2.6

0.26

1.7

20.7

24.2

840

20.0

140

70

40x1

0.6

2.6

0.26

1.7

21.4

25.1

910

20.0

140

70

4x1.5

1.5

0.7

3.0

0.16

1.4

10.1

11.8

200

13.7

120

60

7x1.5

0.7

3.0

0.21

1.4

11.9

14.0

290

13.7

120

60

9x1.5

0.7

3.0

0.21

1.4

14.1

16.5

380

13.7

120

60

12x1.5

0.7

3.0

0.21

1.5

15.8

18.5

450

13.7

120

60

19x1.5

0.7

3.0

0.26

1.5

17.8

20.8

660

13.7

120

60

24x1.5

0.7

3.0

0.26

1.6

20.7

24.2

850

13.7

120

60

32x1.5

0.7

3.0

0.26

1.7

22.7

26.6

1050

13.7

120

60

37x1.5

0.7

3.0

0.26

1.7

23.6

27.6

1160

13.7

120

60

4x2.5

1.95

0.8

3.7

0.21

1.4

11.8

13.9

280

8.21

90

45

7x2.5

0.8

3.7

0.21

1.4

13.7

16.1

400

8.21

90

45

9x2.5

0.8

3.7

0.26

1.5

16.8

19.7

560

8.21

90

45

12x2.5

0.8

3.7

0.26

1.5

18.0

21.1

660

8.21

90

45

19x2.5

0.8

3.7

0.26

1.6

21.1

24.6

950

8.21

90

45

24x2.5

0.8

3.7

0.26

1.8

24.7

28.9

1260

8.21

90

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information,indicative only

FRL-SW-1M-OS 0.6/1 kV

NUMBER AND NOMINAL CROSS SECTIONAL AREA (a)

COND
UCTOR DIA
METER (a)

MIN.
MEAN THICKNESS OF INSUL
ATION

CORE DIAMETER MIN
.(mm)

CORE DIAMETER MAX
.(mm)

MIN. SCREEN WIRE DIAMETER

MIN. AVERAGE SHEATH THICKNESS

OVERALL DIAM
ETER

WE
IGHT

CONDU
CTOR RESIS
TANCE AT +20°C

INSUL
ATION RESISTANCE AT +20°CEI 105

INSUL
ATION
RESIS
TANCE AT +20°C
EI 101-EI 104

min

max

max

min

min

N x mm²

mm

mm

mm

mm

mm

mm

mm

mm

Kg/km

Ω/km

MΩ·km

MΩ·km

TWO CORES

1.5

1.5

0.8

3.0

3.5

0.16

1.4

9.3

10.9

150

13.7

150

75

2.5

1.95

0.8

3.4

3.9

0.16

1.4

10.2

11.9

180

8.21

130

65

4

2.5

0.8

3.9

4.6

0.21

1.4

11.5

13.4

240

5.09

110

55

6

3.0

0.9

4.6

5.4

0.21

1.4

12.9

15.1

300

3.39

90

45

10

3.9

1.1

5.8

6.8

0.21

1.5

15.5

18.2

460

1.95

85

45

16

5.0

1.1

7.2

8.5

0.26

1.5

17.9

20.9

610

1.24

70

35

25

6.4

1.3

8.6

10.0

0.26

1.7

21.6

25.3

830

0.795

65

35

35

7.7

1.3

10.2

11.5

0.31

1.8

24.4

28.6

1130

0.565

60

30

50

9.2

1.5

11.6

13.5

0.31

1.9

28.2

33.0

1500

0.393

55

30

THREE CORES

1.5

1.5

0.8

3.0

3.5

0.16

1.4

9.8

11.4

180

13.7

150

75

2.5

1.95

0.8

3.4

3.9

0.16

1.4

10.7

12.5

220

8.21

130

65

4

2.5

0.8

3.9

4.6

0.21

1.4

12.0

14.1

300

5.09

110

55

6

3.0

0.9

4.6

5.4

0.21

1.4

13.6

16.0

380

3.39

90

45

10

3.9

1.1

5.8

6.8

0.26

1.5

16.7

19.6

620

1.95

85

45

16

5.0

1.1

7.2

8.5

0.26

1.6

19.1

22.3

800

1.24

70

35

25

6.4

1.3

8.6

10.0

0.26

1.7

22.9

26.8

1140

0.795

65

35

35

7.7

1.3

10.2

11.5

0.31

1.8

26.0

30.5

1500

0.565

60

30

50

9.2

1.5

11.6

13.5

0.31

2.0

30.3

35.4

2050

0.393

55

30

FOUR CORES

1.5

1.5

0.8

3.0

3.5

0.16

1.4

10.5

12.3

210

13.7

150

75

2.5

1.95

0.8

3.4

3.9

0.21

1.4

11.8

13.9

280

8.21

130

65

4

2.5

0.8

3.9

4.6

0.21

1.4

13.1

15.3

360

5.09

110

55

6

3.0

0.9

4.6

5.4

0.21

1.4

14.9

17.4

470

3.39

90

45

10

3.9

1.1

5.8

6.8

0.26

1.6

18.4

21.6

780

1.95

85

45

16

5.0

1.1

7.2

8.5

0.26

1.7

21.1

24.6

1020

1.24

70

35

25

6.4

1.3

8.6

10.0

0.31

1.8

25.6

29.9

1490

0.795

65

35

3X35+25

7.7/6.4

1.3/1.3

10.2/8.6

11.5/10.0

0.31

1.9

30.0

35.1

1820

0.565
/0.795

60

30

3X50+25

9.2/6.4

1.5/1.3

11.6/8.6

13.5/10.0

0.31

2.1

34.9

40.8

2480

0.393
/0.795

55

30

(a)= For information,indicative only